Propulsion changes giving lower fuel costs and emissions.

Feb 25, 2010, 8:43AM EST
The high cost and complexity of modern ships may point to an alternative to the sale or scrapping a vessel as it ceases to fulfill all the requirements of its original task. In some cases new or upgrading older engines, in other cases the propulsion configuration is changed, rewarding the operator with lower fuel costs and emissions.

“Nothing lasts forever” applies equally well for ships as for the rest of life!
Even in the relatively short life of a ship its role and therefore usage profile changes through the years. Work patterns environmental issues, fuel costs are all changing during the ship’s life and the specification of equipment, particularly propulsion while optimum at the initial design stage may rapidly become uneconomic or even socially unacceptable as the ship goes through life. The high cost and complexity of modern ships may point to an alternative to the sale or scrapping a vessel as it ceases to fulfill all the requirements of its original task.
An alternative is a major refit, such as is commonplace in naval warships, but less common in commercial ships with the possible exception of the cruise ship industry where longer ship ages are more common.
Replacing propulsion machinery is a costly item however the benefits are many. In some cases just fitting more efficient new or upgrading older engines will reward the owner with lower fuel costs and emissions.
In other cases the refit is more rigorous with the propulsion configuration being changed. For example the gas turbo electric Radiance Class cruise ships fitting an additional diesel gen set to give a combined turbo electric or diesel electric propulsion configuration. In other cases such as the Norwegian Coastguard vessel KV Harstad  the diesel mechanical propulsion system has been converted to diesel electric claiming a reduction in fuel consumption and emissions of 50 per cent. 
 

 
 
 
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Comments
Ron Oyer
Good points. The commercial arena seems to be plagued by tight schedules and very little opportunity for downtime. It seems only the sharpest of operators are taking advantage of upgrades or new technology. This is compounded by the absence of "unbiased, independent" test beds to substantiate a lot of the claims made by vendors. It would be nice to see an independent maritime foundation set up for fuel research, engine efficiency and emmissions testing.
2/25/2010 10:46:24 AM
 
Keith Henderson
I guess there is room for improvement for the press and industry. So much attention is paid to new vessels, perhaps we need more coverage from the media precisely on these upgrades and refits to better spread the message!
2/26/2010 8:33:21 AM
 
Gregory Trauthwein
Ron
I don't know if it's relavent to you, but there is an organization -- CIMAC -- which deals with engine and propulsion issues across all industries, including marine. They meet formally every three years, and usually have an informative presentation dealing with propulsion failures in the lessons learned sense.
2/26/2010 11:08:35 AM
 
Alan Grech
Hi:

I agree with most of your comments; however, I would like to add something. Software will be playing a very important part in improving the overall operation of a marine vessel. Compared to the automotive and aerospace industries, the marine industry lacks bit behind on this matter.

I work for MI-SE@MALTA , the research foundation within MARSEC-XL and we are building indeed a common platform where different companies can work together on issues like the above mentioned. As regards power consumption, we have come out with methodologies and software tools to optimize design of marine vessels according to there usage profiles.

Have a look at our website and news section to know more about our cluster iniative.

tx,

Alan
3/1/2010 7:56:51 AM
 
Ron Oyer
Greg

Thanks, I am aware of CIMAC as a former colleague of mine at DNV serves on one of their committees. As you are aware of the schoolship system here in the US the facility I propose is one that will help both green and senior engineers with advanced fuel related training as well as research. In my chats with colleagues in the industry, primarily those in the engine building segment, it has been brought to my attention that unbiased and "secure" facilities are in demand to evaluate new system performance. A good example is in the area of fuel injection equipment as the majors in this field often work with many engine builders and the issue of proprietary information always arises. I outlined in a previous post what I thought might be needed for such research and I feel such a facility could be put together quite reasonably through industry support. Of course one problem is a location as it would have to be in a maritime hub to get maximum exposure. There is no doubt that mariners are at a disadvantage when it comes to training due to the costs which many operators look to the mariner to bear. I had hoped to make a pitch at SMM this year but that now looks like it as well is not in the cards.
3/1/2010 10:17:53 AM
 

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